How To Remove A Stripped Screw
We have these crusty support brackets on the stairs which along with their mounting screws are covered in dirt, carpet glue and about 30 years of paint. We all know that equation equals the DIY nightmare which is a stripped screw or in this case, many stripped screws, eventually leading to you having to drill the head out with a metal bit leaving a stud to deal with… Not fun or ideal. I had high hopes that the rubber band trick Andrea saw on Life Hacker via Apartment Therapy would work but it did not. These simply had too much load and friction on them.
After laboriously drilling out a few stripped heads with my Ryobi drill, I decided the instead of drilling out the head and leaving the post of the screw in the wood for eternity, I should add a nice deep line in the head of the stripped screws using a Dremel tool, making it a perfect hold for a flat head screw driver. Guess what? It worked!! Made my life a whole lot easier too.

Blurry pic of me cutting a line in stripped screw with Dremel tool.
So if you find yourself stuck with some mean stripped screws don’t discount the rubber-band method (Full tutorial on Apartment Therapy). If that DIY trick doesn’t work you will probably want to break out the Dremel tool and give them enough of a slice to hand crank out with a flat head screw driver.
Ok back to work I go! Wish me luck on the final stretch of the complete staircase flip.

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Cool, you figured it out! I used the same method when removing a 2 ton iron rod screen door installed with 1-way screws. None of the commercial screw removers worked so out came the die grinder to cut some slots. They came right out with a flat head screwdriver.
Incidently, a similar trick can be used to remove broken PVC nipples normally used to attach a bathtub spout. Just jam a pocket knife into the broken end and it twists right out.
That’s kind of like the potato in the light socket thing.
I have used my dremel more often than not in this house. The age just lends itself to painted screw heads and stripped threads.
Thanks for the plumbing tip! Btw your bathroom is coming out awesome!!!
[...] One of the biggest challenges was finding 26 custom brackets that would support the weight of people on the stairs and not completely bankrupt us. After doing a ton of research and calling around, I discovered that a reasonable deal was more than $500-$600 for blah looking painted metal. The budget and design standards (set by Andrea) would not allow for traditional supports, which meant we had to come up with a plan B. That’s when I started looking into nickel plated door hinges, but quickly found out that those along with mounting screws topped almost $20 a piece and I would need in excess of 50 to support the stairs properly. Quick Side Note: For a neat trick on how to remove old stripped bolts like the crusty ones under the stairs – check out this Dremel tool dance I came up with. [...]